http://www.akenergyauthority.org/Re...alProjectReport_ChenaPowerGeothermalPlant.pdf
The geothermal power plant has been operating with 95% availability since the
installation of the first 200kW unit in July, 2006, and
has relegated diesel generation to a
supplemental and backup role in power generation for the site. The power plant operated
for over 3000 hours in 2006, generating 578,550kWhrs
and displacing 44,500 gallons in
diesel fuel. In 2007, the project is expected to generate 3 million kWhrs of clean
geothermal power and displace 224,000 gallons of diesel for an estimated savings of
$550,000....
...The geothermal power plant installed at Chena Hot Springs has reduced the cost of power
from 30¢ per kWhr to 5¢ per kWhr, with further reductions expected once loans to fund
project infrastructure are repaid. Maintenance cost for the power plant is expected to be
1¢ per kWhr....
...The cost of electric power in rural Alaska is among the highest in the United States, and
frequently approaches $1 per kW. The cost of power is currently 86¢ per kW at Manley
Hot Springs2, and 56¢ per kW at Central (near Circle Hot Springs). At Chena, power has
been generated in the past using diesel gensets – as in most Alaskan villages – at a cost of
30¢ per kW....
...Chena has long
been interested in tapping the available geothermal resource for generating electric
power. However, an exploration program conducted in the late 1970’s and early 80’s
(Wescott and Turner, 1981) discounted the site for power generation with technology
available at that time. As a result, Chena decided to take a two-tiered approach to reevaluating
the site for power generation. Simultaneous projects were undertaken with
the first involving the short-term installation of a small geothermal power plant designed
to operate off the existing, proven resource. At the same time, a more extensive
exploration and assessment program was conducted to define the deeper resource
potential, and ensure the long-term sustainability of the resource. This second
exploration program became the DOE funded Chena Hot Springs GRED III project...
....In October, 2004, Chena Hot Springs was approached by the United Technologies
Research Center (a division of United Technologies Corporation) on the recommendation
of the Department of Energy Geothermal Technologies Program. United Technologies
Corporation had developed a modular ORC power generation system designed to use
waste heat from industrial applications. The product was called the PureCycle 200, and
United Technologies was interested in installing a unit to operate on heat from a
geothermal resource as another application of their technology. Chena was an excellent
candidate for the project, and after discussion with Barber-Nichols, it was decided to
proceed with a project through United Technologies Corporation.
The primary reason for making the switch in manufacturer was that United Technologies
(UTC) represented an opportunity to further the geothermal industry as a whole. UTC
had developed a unique approach to reducing costs through the use of inexpensive, mass
produced, U.S. manufactured air conditioning and refrigeration equipment from Carrier
Refrigeration4. In fact, UTC’s stated goal was to reduce the cost of geothermal power
generation equipment from $3000/kWhr installed to $1300/kWhr installed....
...United Technologies Corporation (UTC), through their Research Center, partnered with
Chena Hot Springs in early 2005 with the goal of adapting the PureCycle® product to a
moderate temperature geothermal resource. The specific objective for UTC was to
demonstrate the feasibility of producing electricity at a cost of less than 5¢/kWh from a
165°F geothermal resource with 98% availability. The geothermal application for the
PureCycle® platform would involve some additional innovation and opportunities for
cost reduction beyond that of the original PureCycle® 200 platform, includung:
• Changing the working fluid used in the PureCycle® ORC plant from R245fa to
R134a. This fluid is a better match for low temperature geothermal applications
and enables a significant cost reduction, both directly because R134a is a low cost
fluid widely used in HVAC equipment and indirectly by allowing lower cost
commercially available components to be used in the power plant.
• Developing low cost heat exchangers specific to geothermal applications based on
designs and production capability in place for Carrier’s large commercial and
marine water-cooled chillers...
...Reducing the plant cost relative to the PureCycle® ORC plant by incorporating
and qualifying more commercially available components made feasible by the
lower operating temperature in geothermal applications.
• Develop control algorithms and methods for operation with tube and shell heat
exchangers rather than the fin-tube technology applied in the PureCycle® plant.
The geothermal plant modules were designed and qualified at the United Technologies
Research Center before installation at Chena Hot Springs. Cycle analysis shows that with
the 164°F temperature geothermal liquid as the heat source and 40ºF river water as heat
sink, two geothermal power plants can be developed with HFC134a as the working fluid.