My beloved Pittsburgh Pirates are playing at a .603 clip here at the All Star break! That's a big deal for me as I have always been more of a baseball fan than a football fan.
"But Nosmo," you might well ask "You live in Ohio just a stone's throw from Pittsburgh, you earned a degree from The Ohio State University. Football is part of your cultural DNA!"
And, of course you would be right. No human being can be born and raised here, paid attention to what goes on in this part of our great nation and not be enthralled with football from Pee Wee leagues to the NFL. But baseball has a special nook in my heart.
That's the way I felt in the dog says of August 1979. The Pirates were rolling then too. Willie Stargell lead the team that adopted the song "We are Family" all the way to the World Series.
I was working in the steel mill in neighboring Midland, Pennsylvania on my way to my senior year at OSU. I worked in a section of the mill that made agricultural discs. You've probably seen them. The array of dome shaped discs farmers drag behind a tractor to cultivate their fields. Some of them are notched like gears, some of them are smooth, but the all have razor sharp edges to penetrate the direst soil and create furrows for planting.
These discs are, or I should say 'were' made practically by hand. The process begins with a coil of steel. You may have seen coils of steel on flatbed trucks as they are hauled from factory to factory. A coil stands about four and a half feet high and just about as wide. As the coils are formed from a single ingot, a lot of heat is used just to stretch them out and flatten them down to the desired thickness. Once they are finished, a huge overhead crane lifts them from the end of the line. The coils are still red hot and look for all the world like a giant car cigarette lighter. Some mill workers would put their lunch of a TV dinner (still packaged on an aluminum tray in those pre-microwave oven days) into the center of the hot coil and in five minutes time, the dinner was ready to eat.
So the coil was left to cool before it was turned into agricultural discs. Again, a huge overhead crane would deposit a coil at the head of the disc making line. The steel band that kept the coil from springing open was cut with bolt cutters. That's pretty damn scary right there! The end of the coil was then threaded into the machinery and the first step in the process began. The steel passed below a gigantic die press which stamped out flat discs with the regularity of a heart beat. BOOM, BOOM ,BOOM, BOOM!
The first human to be subject to serious injury was the guy who had to make sure the die was cutting a full circle. I want you to try a little experiment. If you have access to an adding machine, imagine the paper tape as a coil of steel. Now, take about a foot of the paper tape out and cut 1.5 inch circles in it as closely as you possible can. See all that scrap? Imagine it as steel. And imagine those sharp edges moving along on both sides of your body. They threaten to slice you in half at every movement.
Our man at the head of that line, not only is he surrounded by the scraps of steel after a circle has been punched out of it, but he also has to feed those circles onto a series of steel rollers that takes the circular cut steel discs into a furnace. They emerge from the furnace white hot. Literally white hot. That's where the second and third humans working in this industrial hell are stationed. The first of the two has to take a white hot (have I mentioned the steel is now white hot?) and place the disc upon a massive die that is dome shaped. Once the disc is balanced there, he nods his head. Shouting or any other verbal cue is useless due to the din of the machines.
Upon seeing the nod, the second of the pair steps on a foot pedal that releases the press. Now, this press is about the size of a modest two bedroom Cape Cod cottage. It falls with a thud that could upset any earthquake detectors within 50 miles. This forms the recognizable dome shape of the agricultural disc. Then, the man on the foot pedal must peel the white hot disc from the die and place it on another array of steel rollers that takes the disc into yet another furnace.
So this massive press is placed between two gas fired furnaces which heat steel to white hot color and temperature. Maybe, just maybe the lousiest job in the whole steel mill, or so I thought.
After the discs come out of the second furnace, they slide down a metal ramp and into a bath of oil. This tempers the discs to the desired hardness. Of course, as you would expect, white hot steel piling up in a vat of oil has hazards all tis own. The oil heats up, smokes like George Burns at a cigar convention and eventually explodes in flames. That's where I came in. My job was to monitor the oil and, if it should catch fire, pull a lever that released live steam onto the vat of oil to extinguish the fire.
All day I would sit above a vat of smoking, dangerously close to catching fire, dirty, greasy oil. That makes a young man think. Think about his future and how to avoid doing this for the next 30 years. Well, that and baseball.
I grabbed one of the finished discs and, in yellow construction crayon wrote "Made in Pittsburgh Home of the 1979 World Series Champion Pittsburgh Pirates" Of course it was August and the pennant races were still going full tilt. But I was young and ever so optimistic. An optimism born of working summers in a steel mill.