"Clean Coal" Technologies, Carbon Capture & Sequestration
(updated April 2011)
Coal is a vital fuel in most parts of the world.
Burning coal without adding to global carbon dioxide levels is a major technological challenge which is being addressed.
The most promising "clean coal" technology involves using the coal to make hydrogen from water, then burying the resultant carbon dioxide by-product and burning the hydrogen.
The greatest challenge is bringing the cost of this down sufficiently for "clean coal" to compete with nuclear power on the basis of near-zero emissions for base-load power.
Coal is an extremely important fuel and will remain so. Some 23% of primary energy needs are met by coal and 39% of electricity is generated from coal. About 70% of world steel production depends on coal feedstock. Coal is the world's most abundant and widely distributed fossil fuel source. The International Energy Agency expects a 43% increase in its use from 2000 to 2020.
However, burning coal produces about 12 billion tonnes of carbon dioxide each year which is released to the atmosphere, about 70% of this being from power generation. Other estimates put carbon dioxide emissions from power generation at one third of the world total of over 28 billion tonnes of CO2 emissions.
Development of new "clean coal" technologies is addressing this problem so that the world's enormous resources of coal can be utilised for future generations without contributing to global warming. Much of the challenge is in commercialising the technology so that coal use remains economically competitive despite the cost of achieving low and eventually near "zero emissions".
As many coal-fired power stations approach retirement, their replacement gives much scope for 'cleaner' electricity. Alongside nuclear power and harnessing renewable energy sources, one hope for this is via "clean coal" technologies, such as are now starting to receive substantial R&D funding.
Managing wastes from coal
Burning coal, such as for power generation, gives rise to a variety of wastes which must be controlled or at least accounted for. So-called "clean coal" technologies are a variety of evolving responses to late 20th century environmental concerns, including that of global warming due to carbon dioxide releases to the atmosphere. However, many of the elements have in fact been applied for many years, and they will be only briefly mentioned here:
Coal cleaning by 'washing' has been standard practice in developed countries for some time. It reduces emissions of ash and sulfur dioxide when the coal is burned.
Electrostatic precipitators and fabric filters can remove 99% of the fly ash from the flue gases - these technologies are in widespread use.
Flue gas desulfurisation reduces the output of sulfur dioxide to the atmosphere by up to 97%, the task depending on the level of sulfur in the coal and the extent of the reduction. It is widely used where needed in developed countries.
Low-NOx burners allow coal-fired plants to reduce nitrogen oxide emissions by up to 40%. Coupled with re-burning techniques NOx can be reduced 70% and selective catalytic reduction can clean up 90% of NOx emissions.
Increased efficiency of plant - up to 46% thermal efficiency now (and 50% expected in future) means that newer plants create less emissions per kWh than older ones. See Table 1.
Advanced technologies such as Integrated Gasification Combined Cycle (IGCC) and Pressurised Fluidised Bed Combustion (PFBC) enable higher thermal efficiencies still - up to 50% in the future.
Ultra-clean coal (UCC) from new processing technologies which reduce ash below 0.25% and sulfur to very low levels mean that pulverised coal might be used as fuel for very large marine engines, in place of heavy fuel oil. There are at least two UCC technologies under development. Wastes from UCC are likely to be a problem.
Gasification, including underground coal gasification (UCG) in situ, uses steam and oxygen to turn the coal into carbon monoxide and hydrogen.
Sequestration refers to disposal of liquid carbon dioxide, once captured, into deep geological strata.
Some of these impose operating costs and energy efficiency loss without concomitant benefit to the operator, though external costs will almost certainly be increasingly factored in through carbon taxes or similar which will change the economics of burning coal.
Clean Coal Technologies | Carbon Capture and Storage | CCS