Oh. We were taling about off the shelf motors. Now we're into exotic, specific purpose and highly expensive ones. Got'cha.
No, we were talking about motors. You're moving the goalposts. You said that equivalent motors have to be bigger/heavier than a comparable engine, when the opposite is true.
Tesla builds their own special design because it's a high end car and their customers are willing to spend extra for a pretty modest improvement over a cheap vanilla motor from a catalog. Just like Ferrari owners pay thousands and thousands more when a Corvette will perform very nearly the same.
And besides which, the high cost of the Tesla car is--once again--related to
the batteries. It's like 1/5 the cost of the car or something.
Under full LOAD on a dyno instead of just spinning on a test stand?
Yes, of course. Why would engineers throw around efficiency numbers based on a motor free spinning? What use would that be?
Or how would you even measure it without making it do work? Efficiency = mechanical power OUT divided by electrical power IN. If the motor is doing nothing, then the mechanical power is zero. Zero divided by anything is...zero.
Just to be sure though, I emailed a guy I know who is an electrical engineer. This is his response:
They've got a chart here with various
full load motor efficiencies. The larger they get, the better they get. In the 100hp range, even the shitty cheap motors have 90% efficiency; high-efficiency motors are closer to 95%. Efficiency is actually lower at lower powers because hysteresis and bearing losses are the same, but there's less output at the shaft to show for it.
http://www.wbdg.org/ccb/DOE/TECH/ce0384.pdf
Batteries are pretty efficient, too, like 80-90% for li-ions. They just aren't nearly as energy dense as gasoline.
Example: a 5hp AC motor that makes its 5hp at 1750 RPM. This is an off the shelf, squirrel-cage motor. It's highly efficient thermally and in energy usage, spinning with no load. However, load this baby down and you see a geometric increase in heat and power usage. In no load spin, you're using about 2 amps. Load it up, and you get to 20-30 amps very quickly and a hell of alot of heat. Because it's doing work now. And when you calculate out the wattage under the exact workload, and what you pay for that wattage, the electric isn't much better at all than a comparably sized IC engine! It's just a myth!
Okay, so it pulls 20-30 amps, presumably @ 220V.
220V x 25A = 5500 watts of electric power
Now, how much mechanical power is it producing? Unless you had a dyno, we don't have the slightest idea.
If it measured 5,000 watts (6.7 horsepower) of mechanical power, you've got 91% efficiency. If it produced 4,000 watts, efficiency would be 72%. Which would be terrible for a motor, but higher than any petrol engine in existence by far.
Note: The 5,000 and 4,000 watt hypotheticals still leave 500 and 1,500 watts being turned into heat, respectively. Equal to "high" and "low" on a 110V space heater from WalMart, in fact. Enough to keep a small bedroom toasty warm in the winter. Enough to perhaps make you remark that it's "a hell of a lot of heat". But without numbers and measurements, you're just guesstimating.
Now, this is just silly. Have you any clue the HP of a over the road diesel engine? The smaller ones start at around 415 HP. So sorry Charlie, big truck diesel engines are big because they have to be. They also have to be able to run under load for millions of miles.
I was thinking of mid and fullsize passenger pickup trucks, not semis.
Anyways, you're agreeing with my point and you don't even seem to realize it.
If I were I bad engineer, I *could* power a semi with a really souped-up chevy V8. It wouldn't last long. And since weight is of no consequence, why not pick out a motor that is much heavier duty?
Likewise, the engineer picking out a motor to power a locomotive or rooftop A/C or a CNC mill is not going to place the slightest bit of importance on size and weight. He will choose based on price, efficiency, and reliability.
So does this mean that small/light motors do not exist? If you ask someone who only repairs locomotives, they might mistakenly think so because they never see the small ones--but they would be wrong.
Know what my main worry is? Lifetime mileage. Durability. The Undiscovered Country of EVs is, there aren't any of them with 100,000 miles on them. Again I take my queue from the locomotive application -- but theirs are exotic, specially designed motors so I have no comparison.
Now THIS truly is silly. Motors routinely run for decades with minimal maintenance. They don't have a goofy reciprocating motion like engines, they don't have cams and lifters and valves and all this other shit rubbing and slapping around, it's just smooth rotary power with one moving part on some bearings. They can be cheap and shitty and disposeable (like some engines) or they can be built like a brick shithouse (like some engines).