Made-in-Space Parts Could Become Space Travel's New Norm

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Made-in-Space Parts Could Become Space Travel's New Norm


by Leonard David, SPACE.com’s Space Insider Columnist
NASA has carried out parabolic flights that mimic microgravity to test "additive manufacturing" – a process that allows for on-call fabrication of spare parts. Work is under way to pursue hardware and procedural changes to make equipment more robust and astronaut-friendly.
Maybe it's time to shelve the old saying, "you can't leave home without it," when it comes to packing for trips to space.

Say you're hunkered down inside Mars Base-1 and a vital piece of life-support gear breaks down. A hurried search in supply bins proves futile. The next cycler spaceship with equipment is months away. Time is running out.

This disaster scenario could be short-circuited by what's tagged as "additive manufacturing" — a process to fabricate or 3D print a critical widget layer by layer. Using additive manufacturing equipment, items can be cranked out on the spot, whether they're made of hard plastics or certain metals.
Cutting the umbilical

In a televised call to the space station in February, NASA chief Charles Bolden asked two onboard residents at the time, U.S. astronauts Dan Burbank and Don Pettit, to discuss what astronauts need 20 to 30 years from now, based on what they have seen and experienced in their space travels.

"Onboard space station right now, astronauts have to be essentially jacks of all trade," Burbank said. "We need to be able to fix anything and everything that happens."

As people depart from low Earth orbit, Burbank said that one of the key things needed is to essentially cut the umbilical from Earth and be able to maintain spacecraft to the degree "that if something breaks, you can replace a part outright … you need to be able to fabricate a part."

Crews can't bring along all the pieces and parts that may or may not suffer a breakdown over the course of a long mission, Burbank added.
Made-in-Space Parts Could Become New Space Travel Norm | Additive Manufacturing | Space.com
 
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